— Europe

OrthoSolid

A clinician configures a custom orthosis in the browser; it flows straight to 3D-printed manufacture.

Scan → print

Custom orthosis, configured in-browser

3D-printed custom orthotics

CARPI · MINO · VOLAR

Configurable orthosis lines

5 languages

Across the distributor network

Order → manufacture

One end-to-end pipeline

— The challenge

The problem

Custom orthotics are bespoke medical devices: every brace is fitted to a patient, specified by a clinician, and manufactured to order across a distributor network. OrthoSolid needed clinicians to configure the device themselves — geometry, material, ventilation, fixings — and have that specification drive manufacturing and fulfilment without paperwork.

— What we built

The solution

Parametric 3D orthosis configurator

A ShapeDiver-powered configurator for the CARPI, MINO, and VOLAR product lines — clinicians set material, brace length, ventilation, and fixings on a live 3D model, working from patient scan meshes.

Patient records + order pipeline

Patient data and scan uploads feed an order workflow tracked end to end across eleven statuses, from design approval and 3D-file generation through manufacture, shipping, and invoicing.

Distributor network, five languages

Role-based access for master distributors, distributors, and professionals, with the platform localised across five European languages.

— The outcome

What changed

OrthoSolid turns a clinician’s in-browser configuration into a manufactured, patient-specific orthosis — patient records, a parametric 3D configurator, and an eleven-stage order pipeline carry the device from clinic to 3D printer across five European markets.

Next.jsShapeDiverSanityFirebaseAWS

Building something configurable?

We build commerce platforms end-to-end for manufacturers of configurable products — configurator, checkout, and portal. Tell us what you make.

Start a project